automatically soft-tube screen printing machine

 automatically soft-tube screen printing machine

Model No.︰S-HR32UV3

Brand Name︰LC

Country of Origin︰China

Unit Price︰US $ 110069 / pc

Minimum Order︰1 pc

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Product Description

 Glass Bottle UV LED Three-color Fully Automatic Screen Printing Machine:

Automatic feeding mechanism

It can automatically transport the bottles to be printed to the printing position, reduce the intensity of manual labor and improve production efficiency. Common vacuum feeders are composed of vacuum pumps, stainless steel suction nozzles, conveying hoses, etc., which can effectively prevent dust spillage and are suitable for powdery, granular and other materials.

Automatic positioning

It is generally achieved through a visual positioning system. For example, dual-camera visual positioning can accurately identify the position and posture of the bottle. Even if the bottle has no positioning point, it can accurately register and print, improving printing accuracy and quality.

Three-color flat high-precision turntable

As the bearing and transmission component of the bottle, it can achieve smooth and precise rotation, ensure the position accuracy of the bottle during the printing process, facilitate the color registration accuracy of multi-color printing, and can adapt to bottles of different shapes and sizes, improving the versatility and production efficiency of the equipment.

Touch screen PIC control system

The touch screen is convenient and intuitive to operate, and can realize the functions of setting various parameters of the screen printer, monitoring the operating status, and fault alarm. The PIC control system is responsible for the precise control of the entire screen printing process, including the coordinated operation of automatic feeding, positioning, turntable rotation, printing, UV LED curing and other links, to ensure that the equipment works stably and efficiently.

UV LED three-color fully automatic screen printer

Using UV LED curing technology, compared with traditional curing methods, it has the advantages of fast curing speed, low energy consumption, and long life. It can instantly cure ink and improve production efficiency and printing quality. It can perform three-color fully automatic screen printing on the surface of bottles of different materials such as glass bottles, ceramic bottles, and plastic bottles to meet diverse printing needs. It is widely used in packaging printing in food, beverages, cosmetics, and pharmaceutical industries.

    Creams, creams and other products in cosmetics that are between solid and liquid are usually stored in large-mouthed plastic boxes. This kind of cosmetic box is the first choice to use silk screen printing machine. Both the dragon screen printer and the rotary screen printer can print, but the rotary screen printer occupies a relatively small area, and it is easier to complete color registration, and it is used by more customers. At present, there are about 10 printing machinery manufacturers in China that produce such rotary screen printing machines. The precision of the turntable screen printing machine is related to the precision of the divider that controls the turntable, the processing precision of the rotating parts, and the precision of the servo system.
The rotary screen printing machine is composed of a feeding conveyor belt, a feeding device, a rotary table, a servo positioning system, a screen printing system, a UV curing system and a blanking system, which represents the highest level of current Chinese screen printing machine manufacturing technology. 

S-HR32UV3 Full automatically Soft-tube screen printing machine/Structure

Feeding device

Conveyor, customized feeding system

Direction identification

Sensor, automatically identification

Surface treatment

Flame treatment, automatically lights

Working table

36-station stand rorating working table

Actions

Precision indexing disc Rotating transport

Max Printing diameter

70mm

Max Printing Length

200mm

Rubber squeegee controlling

High precision guide shaft

Ink drying device

UV Dying system

Discharging

Conveyor

S-HR32UV3 Automatically Soft-tube screen printing machine//Usage and characters

Guide

  • Specially designed for the circular-shaped applications such as soft tubes, bottle caps and cream bottles.
  • It also supports the operation of polychrome printing and accurate color register.
  • The main transfer system adopts famous Occident transmission equipment. With the help of accurate interval slicer in high speed, the system is able to realize the accurate transmission of division, which makes this machine perform stably at a printing speed of 3600 times/hour;
  • The PLC control System enjoys a high reputation. Equipped with simple, convenient and fast touch screen system, man-machine conversation is possible, which makes the operation more handy.
  • As for the solidification of the printing ink, we use the ultraviolet for realization. The ultraviolet will facilitate the printing effects when the stable performance and electricity-efficiency are guaranteed.
  • The full-auto loading and unloading manipulator device system promises continual and stable printing work as well as the safety of operating personnel.

Application fields

  • Plastic packaging, oil industry, cosmetics industry, commodity manufacturing industries;
  • Automotive filters, cylindrical products with positioning points;
  • Some have smooth sides of the cap.

S-HR32UV3 Full automatically screen printing Machine//Parameter

Technical parameters

  • Printing Max. Diameter ¢10-¢70mm;
  • Printing Max Length 20-200mm;
  • Printing station 12;
  • Printing Speed 2500Pcs/H;
  • Power supply 380V 50 MHz;
  • Air pressure 1.6-1.8Mpa;
  • Total power 11.5kw

Works supply

  • Power: 3 phase 380V;
  • 5-7Bar Compress air ;
  • Liquefied petroleum Gas, Natural gas

Package list

  • Package Dimension: 2382*2380×1920mm;
  • Gross weight: 2900Kg
  • CBM: 10.8757

H.S.Code

8443198000

Certificate

CE

S-HR32UV3 3-color full automatically screen printing machine//Advantage

Function

  • Designed for the screen printing of the special circular substrates designed mainly applies to hoses, caps, cream bottles, test tubes and other round products.
  • The integration of the whole synchronization on the material, the width of the feed device can be flexibly adjusted, easy to adjust depending on the size of the hose; speed stepless adjustment, so that the transport speed and printing speed like a match;
  • Online flame treatment device, the surface tension of PE PE materials to increase the adhesion of the ink;
  • Patented hose disc transmission system, run smooth, high accuracy;
  • Automatic screen printing equipment, the fixture can dress according to the size of the hose; printing locale electronic sensors, and no pieces of printing function;
  • England high-performance UV drying device, ink instantaneous drying; pull lamp replacement unit, the lamp is easy to replace;
  • The whole machine of mechanical drive, touch screen operation, easily man-machine dialogue, make operation even easier;
  • The eight main parts with CNC machining, high-quality machining accuracy to ensure the stability of high-speed operation, the printing speed of up to 4000pcs/hr.
  • With the automatic monitoring of air pressure too low alarm function.
  • Electrical components and control systems using components of Germany and Japan to ensure stable printing quality.

Main configuration

  • Main Motor:BGM Motor/reduver;
  • Feeding Motor:STS Motor-31K15RGN-C/15W;
  • Sensor:DZ47LE-32;
  • SWTICH):Schneider -France;
  • Contactor:Schneider -France;
  • Relay : Idec-Jappan;
  • IR drying ):Taiwan;
  • Transport speeder :STS/AUS22-15W;
  • Collecting Motor : STS/51K60RGN-CF/60W;
  • Drying speeder: STS/AUS22-60;
  • Temperature controller: RKC/REX-C100;
  • Counter: DHC;
  • Transducer: TAIAN/N2-2P5H;
  • Cooling fan: SUNON/DP200A.

Summary︰
Cosmetic hoses have a variety of characteristics and types, mainly: PE (polyethylene) material: This is the most commonly used material for cosmetic hoses. It has the advantages of light weight, good chemical stability, strong corrosion resistance, and relatively low price, and is easy to process and shape. PE hoses are more flexible and convenient to use and carry. According to different densities, PE can be divided into HDPE (high-density polyethylene), LDPE (low-density polyethylene) and LLDPE (linear low-density polyethylene), etc., and they have some differences in performance. For example, HDPE has relatively high hardness and strength, while LDPE is softer. Aluminum-plastic material: It is composed of an inner layer of PE and an outer layer of aluminum foil. This material combines the flexibility of plastic and the barrier properties of aluminum foil, and can effectively block the effects of oxygen, moisture and light on cosmetics, maintaining the quality and stability of cosmetics. The appearance of aluminum-plastic hoses is usually high-end, and is often used in the packaging of some mid-to-high-end cosmetics, such as essences, creams, etc.
According to the barrier properties, the hose can be divided into single-layer tube, double-layer tube, five-layer tube and other types: Single-layer tube: The tube wall is thinner and is used to package disposable trial packs, travel packs, etc.
Double-layer tube: It is composed of two layers of plastic with different materials inside and outside, which can better protect cosmetics from the influence of the external environment. Double-layer tubes are widely used in cosmetic packaging, such as the packaging of facial cleansers, lotions and other products. Five-layer tube: It is a high-end product, consisting of an outer layer, an inner layer, two adhesive layers and a barrier layer. It has excellent gas barrier properties, which can effectively prevent the infiltration of oxygen and odorous gases, and prevent the leakage of the fragrance and effective ingredients of the contents. It is suitable for packaging cosmetics with extremely high requirements for storage conditions, such as some highly active essences, essential oils, etc.
According to the tube shape, it is divided into round tubes and oval tubes. Round tube: It is the most common tube shape, with good sealing and stability, easy to process and fill. The round cosmetic hose is also more convenient to use, and the cosmetics in the tube can be easily squeezed out. Oval tube: The appearance is oval, and the grip is good. It is suitable for some cosmetics that need to be used frequently by hand, such as hand cream, lotion, etc.

Printing process:

• Silk screen printing: It is suitable for printing patterns with small and few color blocks. The ink is squeezed through the screen with the pattern and printed on the surface of the hose. Silk screen printing can achieve a thicker ink layer, so that the printed pattern has a strong three-dimensional sense and vividness. It is often used for some cosmetic hoses that need to highlight the brand logo or simple patterns.

• Hot stamping/hot silvering: By heating and pressurizing, the metal foil (gold foil or silver foil) is transferred to the surface of the hose, so that the hose has a metallic texture and luster, which can enhance the grade and visual effect of the product. Hot stamping/hot silvering is usually used for printing brand names, logos, decorative lines, etc.

Thermal transfer: By heating and pressurizing, the exquisite pattern on the PET film is transferred to the surface of the hose, so that the hose has a rich color and gradation photo effect.

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