Product Description

  Pneumatic two-color turntable oil cup type environmentally friendly pad printer is widely used in the production of electronic toys:

Equipment features

• Pneumatic system: Powered by compressed air, it runs stably and is easy to control. It can accurately adjust parameters such as printing pressure and speed to ensure stable printing quality. It is suitable for electronic toys of different materials and shapes.

• Two-color turntable: Multiple electronic toys can be placed at the same time. The turntable rotates to switch the workstation to achieve two-color printing, improve production efficiency, and accurately position to ensure accurate color registration of the pattern or text printed twice.

• Oil cup design: The oil cup stores ink, has good sealing performance, can reduce ink volatilization and waste, maintain stable ink concentration, reduce pollution to the environment, and can also add ink as needed. It is easy to operate and helps to reduce production costs.

Workflow

First, fix the electronic toy on the turntable workstation. The turntable rotates to make the toy reach the first printing station. The pneumatic system drives the printing rubber head to dip the ink in the oil cup and move it to the toy surface for the first printing. After completion, the turntable will turn to the second station for the second printing, so as to obtain a two-color pattern or text. Finally, the turntable will send the printed toys to the unloading position.

Application advantages

• Improve production efficiency: high degree of automation, two-color printing is completed at one time, and the printing speed is fast, which can meet the needs of large-scale production of electronic toys.

• Ensure printing quality: high pneumatic control precision and stable oil cup inking system make the printed pattern clear, colorful, and firmly attached, improving the appearance quality and grade of the toy.

• Good environmental performance: oil cup sealing reduces ink volatilization and odor emission, which is conducive to improving the production environment and meets environmental protection requirements.

• Wide range of applications: electronic toys of various shapes and sizes and parts of different materials can be printed by replacing rubber heads of different specifications and adjusting printing parameters.

Automatically screen printing machine//Usage and characters
Guide	Automatic screen printing machine; Designed specifically for the printing of hollow plastic bottle design independent feeder, efficient printing, and other containers can be converted mold printing, simple operation, save a lot of manpower to provide complete solutions for the plant productivity is low. Market fully automatic screen printing machine in bottles all the connection type screen printing system, bottle finished the first color, into the second printing unit to the second color screen printing. Tolerance in the length direction, the type of screen printing machine can do a 5-color to six colors. Cosmetics, pharmaceuticals and food industry within the round, flat, square container on the surface of the printing of various patterns, such as cosmetic bottles, detergent bottles, beverage bottles, milk bottles, space cups, filters, jars and other high-speed screen printing
Application fields	Plastic packaging, oil industry, cosmetics industry, commodity manufacturing industries; Automotive filters, cylindrical products with positioning points; Various hollow containers, some hoses, some open type containers; Some have smooth sides of the cap.
Full automatically screen printing Machine//Parameter
Technical parameters	Round-object Max printing stroke： 300mm； Oval-object Max Printing stroke: 120mm； Round-object Max Printing speed: 4000pc/h； Oval-object Max Printing speed： 4500pc/h； Work piece size(Round）： Diameter：25-100mm;Length：60-300mm； Work piece size( Oval)： Width：25-260mm, Length：60-300mm； Power supply： AC380V，3Phase ，45A/(1-3Colour)，100A/(4-5Colour)； UV Lamp wattage： 4KW/pc； UV Exhaust fan wattage: 0.2KW； Exhaust rate: 11.6 m3/min； Motor Wattage: 0.75KW； Reduction gearbox : 1:7.5； Feeding motor wattage : 0.75KW； Fixture motor wattage : 0.5KW； Vacuum Pressure : 500 mm/Ag； Flame gas: Liquefied Petroleum gas( LPG)； Air : 6 Bar； Air rate of flow : 1500Lit/M。
Works supply	Power： 3 phase 380V，45A/(1-3C)，100A/(4-5C)； 5-7Bar Compress air ； Liquefied petroleum Gas, Natural gas
Package list	Package Dimension:   2085×1270×1820mm;(4pcs) Gross weight: 900Kg CBM: 4.81927
H.S.Code	8443198000
Certificate	CE
4 colors full automatically screen printing machine//Advantage
Function	Designed for circular and elliptical to describe the device's screen printing and design, simple structure, convenient debugging, stable and dependable. The Feeding conveyor belt synchronous motor drive, speed, stepless adjustment, the width of the feed can be easily adjusted; By the double-suction nozzle, bottles can be automatically transferred to the screen printing conveyor system; the design of the automatic bottle identification system, according to a unified direction in bottles to the transmission system; By flame treatment plant to improve ink adhesion of PP PE materials; flame pressure can be flexibly adjusted; Automatically pre-bit system, multi-color overprint crucial in bottles word, overprint precision up to 0.08mm; Replace the flat bottle fixture, the machine can be easily printed oval bottle to achieve the function of a machine; The location of the screen and scraper can be achieved three-dimensional precision and angle adjustment, to ensure that the printing position to meet the user requirements; Mechanical transmission with pneumatic combination of Japanese inverter for process control, running smoothly; Touch screen operations, easily communicate with the machine to make operation even easier; Online UV curing systems, import UV device, excellent curing speed and quality, greatly improve the efficiency of printing; printing speed 3600pcs/h. Electronic sensors to achieve "no printing", the pressure is too low, automatic monitoring of the alarm and other functions. Machine electrical components and control systems using components of Germany and Japan to ensure stable printing quality....
Main configuration	Configuration︰ Mainly Motor：SITI (Italy) Feeding Motor ：Panasonic(Japan) PLC： Omron(Japan) Rotary Encoder: Omron(Japan) Sensor: Optec(Japan) Touch Screen: Proface( Japan) Switch: Schneider( France) Contactor: Schneider (France) Relay: Idec (Japan) Inverter: Omron(Japan) UV Curing System: Primarc ( England) Pneumatic part: Festo (Germany

Summary︰ Plastic hollow containers are widely used in product packaging such as: medicine, cosmetics, detergents, lubricating oil, beverages, daily necessities, and chemical containers. They are generally made of PP, PE PET, PC and other materials by blow molding. More and more large-scale factories use automatic screen printing machines to print their products. Since this kind of screen printing machine is connected like a long queue, it is vividly called a silk screen printing dragon.
Screen printing dragon is the first automatic screen printing machine to enter the market, and it also occupies the largest share in the market. Now it is also the most standardized automatic screen printing machine. Its main structure is:
1) Feeding conveyor belt: It is a conveyor belt. The operator can place the product to be printed on the conveyor belt. The conveyor belt can automatically transfer the plastic bottle to the feeding position, and the feeding nozzle of the machine will suck the bottle To the transfer table of the screen printing machine. Some users will request to customize the automatic feeding chute, and the bottles can be put into the feeding chute, and the bottles will be automatically arranged into the feeding conveyor belt.
2) Pre-press device: The pre-press device includes orientation adjustment of plastic bottles and product surface treatment, such as flame treatment, plasma treatment, coating of PP oxidant, etc.
3) Printing system: The printing system of the automatic screen printing machine is similar to the printing device of the semi-automatic screen printing machine, but it has more functions. In order to improve the printing efficiency and precision, more and more movements of the screen printing device are controlled by servo motors, pneumatic components More and more international famous brands are used for electronic and electronic components, and the main parts of the machine are also processed with high-strength steel instead of aluminum profiles. The wear resistance and service life of steel materials are much better than aluminum profiles.
4) UV drying system and UVLED drying system: For continuous high-speed screen printing, an important option to ensure that the screen is not blocked is to use UV ink, which will basically not dry to the screen surface and affect printing unless it is irradiated by ultraviolet rays.
5) Unloading system: If you do not arrange the printed products, you only need one unloading conveyor belt, but if you need to arrange the printed products, the machine will be equipped with a manipulator and placed regularly on the conveyor belt.
Now more and more users choose automatic multi-color container screen printing machine, which actually integrates three processes of flame treatment, silk screen printing and curing, which not only greatly reduces the labor intensity of the operator, but also greatly improves the printing quality of the product. Factories that are accustomed to semi-automatic screen printing machines have also begun to upgrade and purchase brand new screen printing machines to expand production capacity.

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